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Process Engineer – Chemical / Petrochemical Manufacturing | Continuous Improvement

Firman Solution

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Full-timeAxis Alabama, USA, US
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Job Title:  Process Engineer – Chemical / Petrochemical Manufacturing | Continuous Improvement

Job Type:  Full-Time | On-Site

Location:  Axis Alabama, USA – On-Site

Work Mode:  On-Site | Manufacturing / Industrial Plant Environment

Job Summary

We are seeking a Process Engineer to support process optimization, operational excellence, and capital project execution within a manufacturing environment.

This role will focus on improving plant performance, enhancing safety, increasing production efficiency, and supporting continuous improvement initiatives.

The ideal candidate will possess strong technical expertise in process engineering, problem-solving abilities, and experience working closely with operations teams to achieve safe and efficient plant operations.

Key Responsibilities

Process Improvement & Operations Support

  • Identify and implement process improvements to enhance safety, quality, reliability, and productivity

  • Support manufacturing operations by troubleshooting process issues and recommending corrective actions

  • Conduct root cause analysis and develop solutions for operational challenges

  • Monitor process performance and asset utilization, providing recommendations for continuous improvement

Capital Projects

  • Scope, develop, and manage small to medium-sized

capital and expense projects

  • Coordinate project activities from concept through implementation

  • Prepare technical specifications and support equipment selection

Process Design & Engineering

  • Develop

material and energy balances

  • Perform process calculations and equipment sizing for reactors, heat exchangers, dryers, distillation systems, and related process equipment

  • Utilize process modeling and simulation tools to evaluate and improve manufacturing processes

  • Support pressure relief system evaluations and process safety initiatives

Safety & Compliance

  • Participate in Process Hazard Analyses (PHA) and serve as a process safety resource

  • Support Management of Change (MOC) activities

  • Ensure compliance with environmental, health, safety, and regulatory requirements

Collaboration & Leadership

  • Work closely with operations, maintenance, engineering, and management teams to achieve plant objectives

  • Provide technical guidance and support to plant personnel

  • Assist in leading continuous improvement initiatives and operational excellence projects

Required Qualifications

Education:

Experience:

Knowledge:

Skills:

  • Experience with root cause analysis and

process troubleshooting

  • Strong analytical and problem-solving skills

  • Excellent communication and interpersonal abilities

Preferred Qualifications

  • 3+ years of experience in a chemical or petrochemical manufacturing environment

  • Experience with highly hazardous chemical processes

  • Familiarity with process modeling and simulation software

  • Experience with Programmable Logic Controllers (PLC) and control systems

  • Leadership or project management experience

Key Skills

  • Process Engineering

  • Continuous Improvement

  • Root Cause Analysis

  • Process Optimization

  • Capital Project Management

  • Process Safety Management (PSM)

  • Process Hazard Analysis (PHA)

  • Equipment Design & Sizing

  • Data Analysis

  • Manufacturing Operations

  • Process Modeling

  • Control Systems & PLC Troubleshooting

  • Technical Documentation

Work Environment

  • Setting:  Manufacturing / Industrial Plant Environment

  • Activities:  Ability to work in both office and production settings

  • Physical Requirements:  Ability to navigate industrial facilities, including climbing ladders and stairs

  • Conditions:  May require working outdoors and exposure to varying weather conditions

Benefits

  • Competitive Compensation

  • Health, Dental, and Vision Insurance

  • 401(k) with Company Match

  • Health Savings Account (HSA)

  • Flexible Spending Account (FSA)

  • Paid Time Off (PTO)

  • Life Insurance

  • Employee Assistance Program (EAP)

  • Tuition Reimbursement

Equal Opportunity Statement

All qualified applicants will receive consideration for employment without discrimination based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or any other protected status.

Ready to Join Our Process Engineering Team?

If you are a Process Engineer with a background in chemical or mechanical engineering, experience in manufacturing operations, and a passion for process optimization and continuous improvement – apply today.

**[**Point of Contact

Jane Roy

Business Development Manager

P: 409-230-8844

E:  jane.roy@firman-solutions.com

A: 2766 Duniven Cir Suite 206 Amarillo TX 79109**]**

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