Senior Mechanical Engineer

Firman Solution
Full Time Hampton Virginia, USA
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Job Title: Senior Mechanical Engineer (UAS / Aerospace)

Employment Type: Full-time

Work Mode: On-Site

Job Summary

We are seeking a highly experienced Senior Mechanical Engineer with strong expertise in unmanned aircraft systems (UAS) or aerospace design. This role involves leading the mechanical design and development of aircraft systems from concept through production.

The ideal candidate will take ownership of mechanical assemblies, drive product development, and contribute hands-on to design, prototyping, testing, and manufacturing in a fast-paced engineering environment.

Why This Role Stands Out

Cutting-edge UAS/aerospace projects – Work on next-generation unmanned aircraft

Full product lifecycle ownership – From concept to production

Hands-on engineering environment – Prototyping, testing, and manufacturing integration

Technical leadership role – Mentor and guide engineering teams

Advanced manufacturing focus – Composites, machining, and 3D printing

Key Responsibilities

Mechanical Design & Development

Own and maintain complete mechanical CAD assemblies

Design aircraft components including structures, fuselage, propulsion systems, and payload integration

Ensure accurate subsystem integration and configuration control

Product Lifecycle Management

Lead all phases of product development: concept, design, prototyping, testing, and production

Perform engineering analysis and validation of designs

Support transition from prototype to full-scale manufacturing

Design Optimization

Improve designs for manufacturability, reliability, weight, and performance

Optimize fabrication and assembly processes (e.g., composites, machining, 3D printing)

Technical Leadership

Provide technical guidance and mentorship to engineering team members

Collaborate with cross-functional teams to achieve system-level performance goals

Documentation & Communication

Prepare technical documentation, design reports, and specifications

Clearly communicate engineering decisions and project updates

Required Qualifications

Education & Experience

Bachelor’s degree in Mechanical Engineering or related field

10+ years of hands-on experience in mechanical design, preferably in aerospace or UAS

Technical Skills

Proficiency in CAD software (e.g., Autodesk Fusion 360, SolidWorks, or similar)

Strong understanding of aircraft structures and mechanical systems

Knowledge of manufacturing methods including composites, machining, and additive manufacturing (3D printing)

Other Requirements

Strong problem-solving and analytical skills

Excellent written and verbal communication

Ability to work in a fast-paced, evolving environment

Key Skills & Competencies

Mechanical design and engineering analysis

Product development and lifecycle management

CAD modeling and configuration control

Manufacturing optimization

Leadership and mentoring

Attention to detail and innovation

Preferred Qualifications

Experience with small unmanned aircraft systems (sUAS)

Background in defense or aerospace-related projects

Hands-on experience with prototyping and testing

Familiarity with research and development (R&D) processes

Compensation & Benefits

Competitive salary based on experience

Health, dental, and vision insurance

Retirement plans (e.g., 401k)

Paid time off (PTO) and holidays

Professional development and continuing education support

Relocation assistance (if applicable)

Work Environment

On-site role in a collaborative engineering setting

Fast-paced, hands-on development environment

Access to prototyping labs, testing equipment, and manufacturing facilities

Close collaboration with aerospace, electrical, and software engineering teams

Equal Opportunity Statement

All qualified applicants will receive consideration for employment without discrimination based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or any other protected status.

Ready to Lead UAS/Aerospace Mechanical Design?

If you are a Senior Mechanical Engineer with UAS or aerospace experience and a passion for taking products from concept to production – apply today.

[Point of Contact

Victor Freeman

Client Acquisition Manager

P: (409) 777-4010

E: V.freeman@firman-solutions.com

A: 2766 Duniven Cir Suite 206 Amarillo TX 79109]

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