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Welding Engineer – Automation | Robotic Welding & Fixture Design

Firman Solution

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Full-time•Olathe Kansas, USA
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Job Title:  Welding Engineer – Automation | Robotic Welding & Fixture Design

Job Type:  Full-Time | On-Site

Position Overview

We are seeking an experienced Welding Engineer – Automation to lead and optimize robotic welding operations in a high-mix, low-volume manufacturing environment.

This role is responsible for the complete automation lifecycle, including fixture design, offline programming, robotic cell optimization, process validation, and continuous improvement initiatives.

The ideal candidate will possess strong expertise in robotic welding systems, automation integration, fixture design, welding processes, and manufacturing optimization.

Key Responsibilities

Automation & Robotic Welding

  • Own the complete lifecycle of robotic welding automation projects from concept through production launch and optimization

  • Develop, program, troubleshoot, and optimize

robotic welding applications

  • Create and maintain offline robot programs to improve deployment efficiency

Fixture Design & Process Development

  • Design and improve welding fixtures to ensure repeatability, accessibility, and distortion control

  • Develop flexible fixturing solutions to support high-mix, low-volume production environments

System Integration & Controls

  • Support automation system integration, including I/O configuration, interlocks, and troubleshooting

  • Collaborate with controls and maintenance teams to resolve automation issues

Manufacturing Optimization

  • Improve cycle times, uptime, throughput, and

overall equipment effectiveness (OEE)

  • Identify and implement

continuous improvement opportunities

Standards & Best Practices

  • Develop standards for robotic programming, fixture design, validation, and

production launch

  • Establish best practices for automation deployment and maintenance

Cross-Functional Collaboration

  • Work closely with engineering, production, quality, and maintenance teams

  • Lead problem-solving initiatives related to quality, productivity, and automation performance

Required Qualifications

Education

Experience

  • Minimum 5 years of experience in automation and robotic welding environments (required)

  • Experience in high-mix, low-volume manufacturing operations (required)

Technical Skills

  • Robotic welding systems programming and optimization

  • Offline Programming (OLP)

  • Fixture design and manufacturing process development

  • GD&T interpretation and blueprint reading

  • MIG welding processes and welding symbols

  • Root Cause Analysis (RCA) and troubleshooting

  • Manufacturing process optimization

Preferred Qualifications

  • FANUC or equivalent robotic programming certifications

  • PLC troubleshooting and controls experience

  • AWS Certified Welding Inspector (CWI) or Welding Engineer certification

  • Lean Manufacturing and Six Sigma methodologies

  • Experience with material handling, press brake automation, or paint automation systems

Key Performance Indicators (KPIs)

  • Reduction in cycle times

  • Increased robotic cell utilization

  • Improved first-pass yield and product quality

  • Reduced rework and scrap

  • Increased throughput and operational efficiency

Core Competencies

  • Robotic Welding

  • Automation Engineering

  • Manufacturing Optimization

  • Process Improvement

  • Root Cause Analysis

  • Project Ownership

  • Leadership & Collaboration

  • Continuous Improvement

  • Quality Assurance

Benefits

  • Health Insurance

  • Dental Insurance

  • Vision Insurance

  • Life Insurance

  • Retirement Savings Plan

  • Paid Time Off

  • Professional Development Assistance

  • Employee Assistance Program

Work Environment

  • Setting:  High-Mix, Low-Volume Manufacturing Environment

  • Culture:  Continuous improvement, collaborative, innovation-driven

  • Focus:  Robotic welding automation, fixture design, process optimization

  • Schedule:  Full-Time, On-Site with hands-on engineering responsibilities

Equal Opportunity Statement

All qualified applicants will receive consideration for employment without discrimination based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or any other protected status.

Ready to Join Our Automation Team?

If you are an experienced Welding Engineer – Automation with 5+ years of experience in robotic welding, fixture design, and high-mix, low-volume manufacturing – and you are ready to lead automation projects from concept through production – apply today.

**[**Point of Contact

Jane Roy

Business Development Manager

P: 409-230-8844

E:  jane.roy@firman-solutions.com

A: 2766 Duniven Cir Suite 206 Amarillo TX 79109**]**

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